Unspun is moving toward large-scale deployment of its 3D weaving technology, as it prepares to expand domestic apparel manufacturing under its new chief, Arne Arens.

Arens, who previously led The North Face and Boardriders, was appointed CEO last month. 

Founded in 2022 and based in Hong Kong and San Francisco, Unspun develops robotics and digital systems to produce apparel on demand. Its proprietary technology weaves garments directly from yarn in minutes, replacing multiple cut-and-sew steps with a single automated process.

The company said it is working with major brands and supply chain partners to support the buildout of local manufacturing capacity.

Walmart is among the retailers that have signed letters of support, alongside partners including Bethel Industries, Peckham Industries, and PDS Limited through its GSC Link division.

Unspun said it has equipment ready for deployment and is currently evaluating sites across several states – alongside infrastructure and workforce training requirements – as it looks to establish its first automated production hubs.

“We are not exploring whether domestic apparel manufacturing can work. We are building it,” Arens said.

“Our clients are looking for a new production model because they see the economics: manufacturing closer to the customer, responding to demand within the same season, and creating skilled American jobs in the process.”

The Unspun platform’s design claims to help brands produce closer to demand, reduce lead times from months to days, and limit excess inventory.

Since its launch, the company has raised more than $50 million in venture funding, including a $32 million Series B round in 2024 following a pilot project with Walmart in 2023.